Choosing the Best Storage System for Safety, Efficiency & Compliance in NSW

Effective pallet racking is the backbone of any successful warehouse in Sydney. From increasing storage capacity and improving workflow to meeting Australian Standards and ensuring WHS compliance, the right racking system can transform the way your facility operates.

At D&C Storage Solutions, we’ve spent more than 20 years designing, supplying, installing and certifying pallet racking systems across NSW. With ISO 9001 certification, structural engineering capability, 60 years combined industry experience, and strict adherence to AS 4084-2012, we are trusted by warehouses, manufacturers, distribution centers, logistics operators and government organisations across Sydney.

In this guide, we break down the Top 5 Pallet Racking Solutions for Sydney businesses—and help you choose the right one for your warehouse.

About D&C Storage Solutions — Sydney’s Trusted Pallet Racking Experts

D&C STORAGE SOLUTIONS – MINTO

📍 Unit 3, 1 Swaffham Rd, Minto NSW 2566

📞 02 9605 7555

📧 [email protected]

🕒 Mon – Fri: 7:30 AM – 5:30 PM

Why Customers Across NSW Choose D&C Storage Solutions

• 60+ years of combined industry experience
• ISO 9001 certified manufacturing & service systems
• Structural certifiers with deep knowledge of Australian Standard AS 4084
• Ongoing support long after installation
• Complete warehouse design, relocation & optimisation
• Sampling, testing, audits & load signage compliance
• Eco-friendly pallet racking solutions
• A commitment to: “It’s not just metal — it’s your business.”

Top 5 Pallet Racking Solutions for Warehouses in Sydney

Below are the most effective, popular and compliant racking options used across Sydney warehouses today.

1. Selective Pallet Racking (SPR)

Best for: General warehousing, fast-moving inventory, high SKU count

Selective pallet racking is the most common and versatile warehouse storage solution in Australia. Its popularity comes from its simplicity, accessibility, and flexibility.

Key Features

• 100% direct access to every pallet
• Adjustable beam levels
• Compatible with almost all forklift types
• Easy to expand or reconfigure
• Perfect for businesses with large SKU variety

Why This Works Well in Sydney

Sydney warehouses often manage large product ranges and frequent stock movement. Selective racking ensures your operations stay fast, efficient, and adaptable.

D&C Advantage

At D&C Storage Solutions, we supply:

• New & used selective racking
• Galvanised uprights & beams
• Custom load signage
• Full installation + annual certification

2. Cantilever Racking

Best for: Timber yards, steel suppliers, bulky goods, oversized items

Cantilever racking is the smartest way to store long, awkward or oversized items. Unlike traditional pallet racking, it has no front columns—giving forklifts clear access from the front.

Key Uses

• Timber battens, beams, MDF sheets
• Structural steel
• Pipes, tubing, conduits
• Furniture, doors, window frames

Why Sydney Businesses Choose Cantilever Racking

Sydney’s construction, manufacturing and trade businesses rely heavily on long materials. Cantilever racks keep inventory organised and reduce handling times.

Our Expertise

D&C Storage Solutions is one of Sydney’s most experienced providers of custom cantilever racking, offering:

• Light, medium & heavy-duty arms
• Hot-dip galvanised options for outdoor use
• Engineering certification
• Long-term layout planning

3. Drive-In Pallet Racking

Best for: High-density storage, bulk items, seasonal products

Drive-in racking maximises storage density by allowing forklifts to drive into the lanes between uprights. It is ideal for operations requiring FIFO or LIFO storage.

Key Benefits

• Up to 80% more storage capacity than selective racking
• Ideal for slow-moving stock
• Designed for cold storage & freezers
• Perfect for high-volume SKUs

Sydney Use Cases

• Food & beverage warehouses
• 3PL & cold storage facilities
• Manufacturing plants

D&C System Design

Our engineers optimise lane depth, aisle widths and pallet types to ensure:

• Safe forklift entry
• Reduced damage risk
• Maximum vertical height utilisation

4. Mezzanine Floor Systems

Best for: Expanding warehouse storage without moving premises

A mezzanine floor adds an entirely new level of workspace, storage, or operational area inside your existing warehouse.

Why Sydney Loves Mezzanines

With Sydney industrial rent rising every year, businesses look for cost-effective ways to increase usable space without relocating.

Benefits

• Doubles or triples your usable square metres
• Perfect for office, storage, or picking areas
• Integrates with conveyor systems
• Fully compliant with building codes

What D&C Provides

• Custom steel mezzanine structures
• Professional engineering & certification
• Staircases, balustrades, handrails
• Fire compliance considerations
• Integration with existing pallet racking

5. Longspan Shelving & Small Parts Storage

Best for: Light duty storage, e-commerce, auto parts, tools, retail stockrooms

Longspan shelving is the versatile cousin of pallet racking—designed for hand-loaded items, cartons, bins, tooling and e-commerce packaging.

Benefits

• Quick installation
• Modular & expandable
• High load capacity per shelf
• Suitable for offices, warehouses & workshops

Where Sydney Businesses Use Longspan

• Online retailers
• Automotive part stores
• Printing & packaging businesses
• Wholesalers

D&C System Features

• Heavy-duty beams & upright frames
• Mesh decks, board decks or steel shelves
• Adjustable heights
• Integrated bin storage options

How to Choose the Right Pallet Racking for Your Sydney Warehouse

1. Start With Your Inventory Profile

Key questions:

• How many SKUs do you store?
• How fast does stock move?
• Do you need direct pallet access?

2. Understand Your Warehouse Layout

Sydney warehouses vary dramatically in shape, size, and access.

Consider:

• Ceiling height
• Column spacing
• Dock positions
• Forklift type

Our team performs full site inspections and CAD layout design.

3. Consider Compliance & Safety

Australian Standards (AS 4084-2012) require:

• Proper load signage
• Annual inspections
• Correct installation
• Engineering certification

D&C Storage Solutions is one of the only racking companies in NSW that:

• Can certify structural systems
• Designs to Australian Standards
• Fixes poor or unsafe installations from other companies

4. Check for Future Growth

Choose racking that grows with you:

• Additional bays
• Higher beam levels
• Extensions
• Second-tier mezzanines

We specialise in long-term planning & scalable systems.

Why D&C Storage Solutions Is Sydney’s #1 Choice

Most pallet racking companies focus only on selling racking.

D&C Storage Solutions is different — we focus on supporting customers for life.

What Makes Us Unique

• ISO 9001 Certified
• Over 60 years combined experience
• Structural certifiers
• Annual audits & load signage
• Eco-friendly options
• Warehouse relocation & design
• Australian Standards compliance
• Genuine long-term support

Our motto says it all:

👉 “It’s not just metal — it’s your business.”

Conclusion: The Best Pallet Racking Solutions for Sydney Warehouses

Whether you manage a small warehouse or a major distribution centre, choosing the right pallet racking system affects:

• Safety
• Efficiency
• Storage capacity
• Productivity
• Long-term costs

From selective racking to cantilever, drive-in, mezzanines and longspan systems, D&C Storage Solutions provides fully compliant, engineered, and future-ready systems designed specifically for NSW businesses.

Contact D&C Storage Solutions Today

Whether you need:

• A complete warehouse fit-out
• Racking repairs & certification
• Mezzanine floor installation
• Cantilever racking
• A custom design

We’re here to help every step of the way.